We specializes in forming custom metal components tailored to customer specifications. One of our core capabilities is Hydroforming.
What is Hydroforming?
Sheet hydroforming is an advanced metal fabrication technique that uses pressurized hydraulic fluid to form and shape ductile metals into precise components. This process begins with a flat metal disc—known as a blank—positioned on a mechanically driven mandrel. Hydraulic fluid is pumped into a chamber behind a flexible rubber diaphragm, applying counter pressure as the mandrel rises. The resulting force causes the metal to stretch and conform tightly to the shape of the mandrel.
This method is efficient, cost-effective, and reduces material waste, all while producing structurally robust components. Hydroforming also minimizes the need for secondary operations, thanks to the smooth finishes and tight tolerances it delivers.
Hydroforming is particularly well-suited for producing intricate, complex, or asymmetrical components, including both concave and convex shapes.
we offer hydroforming capabilities for parts up to 12 inches deep and 19 inches in diameter, across a wide range of material thicknesses. Whether you're producing a single prototype or a high-volume production run, our hydroforming services ensure uniform, seamless, high-quality components that meet demanding specifications.
Advantages of Hydroforming
Hydroforming is a smart alternative to conventional methods, such as stamping, for a variety of reasons, including:
Fast & Efficient:
Hydroforming takes about 20 seconds to form seamless, structurally sound parts within +/- 0.003” tolerance and reduces the need for secondary finishing operations.
Complex Shapes:
Hydroforming is ideal for creating complex, unusually-shaped parts.
Cost-Effective:
Hydroforming is suitable and cost-effective for short, medium, and large production runs. Hydroforming is ideal for prototyping due to the high versatility in regard to design changes.
Sustainable:
Hydroforming produces little to no scrap, especially when compared to metal stamping.